This OSHA Safety Lockout/Tagout (LOTO) Padlock delivers a powerful three-way advantage — an Extended Long Di-Electric (Non-Conductive) Shackle (76–80mm) combined with an Alike Key (AK) System where all padlocks in the set are opened by the same key. This configuration is specifically engineered for group lockout teams working in electrical hazard environments where standard-length locks cannot physically reach the lockout point.
The long non-conductive polymer shackle ensures complete electrical insulation — eliminating arc flash and conductivity risks near live circuits — while the Alike Key system simplifies key management for teams sharing the same lockout procedure. Every member of the group carries the same key, making shift handovers, group LOTO procedures and multi-worker electrical isolations seamless and efficient.
Fully compliant with OSHA CFR 29 Part 1910.147 for the Control of Hazardous Energy.
🔧 TECHNICAL SPECIFICATIONS
| Parameter |
Details |
| Body Material |
Glass Fiber Reinforced Nylon / High-Impact ABS Composite |
| Shackle Material |
Di-Electric Nylon / Non-Conductive Polymer |
| Shackle Type |
Long Di-Electric Shackle |
| Shackle Height |
76 mm – 80 mm |
| Body Width |
40 mm |
| Body Size |
Approx. 45mm (H) × 40mm (W) × 20mm (D) |
| Shackle Diameter |
6 mm – 6.5 mm |
| Electrical Insulation |
Fully Non-Conductive Long Shackle |
| Voltage Rating |
Up to 230V / 440V AC (typical di-electric rating) |
| Key System |
Alike Key (AK) – All locks in the set opened by the same key |
| Key Retaining |
Yes – Key removable only when padlock is in locked position |
| Lock Cylinder |
Copper alloy – spark-free, anti-friction design |
| No. of Keys Included |
2 alike keys per lock |
| Operating Temperature |
0°F to 250°F / -20°C to 120°C |
| Resistance |
Waterproof, Corrosion Resistant, UV Resistant, Chemical Resistant, Non-Silicon |
| Shackle Clearance |
76–80mm — fits deep electrical panels, thick insulated hasps & oversized lockout devices |
| Color Options |
Red, Blue, Yellow, Green, Orange, White, Purple, Black |
| Compliance Standard |
OSHA CFR 29 Part 1910.147 (LOTO) |
✅ KEY FEATURES
- ✔ Complies with OSHA LOTO Standard (CFR 1910.147)
- ✔ Extended Long Di-Electric Shackle (76–80mm) — reaches deep & oversized electrical lockout points
- ✔ Fully Non-Conductive Shackle — zero arc flash or shock risk
- ✔ Alike Key system — one key for entire team, simplified group management
- ✔ Ideal for shift-based teams sharing same lockout procedures
- ✔ Key retaining feature — cannot be left accidentally unlocked
- ✔ Fully non-metallic shackle — safe near live panels, cables & switchgear
- ✔ Anti-spark, anti-corrosion, UV & chemical resistant construction
- ✔ Color-coded options for team & department identification
- ✔ Laser-engraved serial/ID numbers available for program tracking
📏 SHACKLE CONFIGURATION COMPARISON
| Shackle Type |
Height |
Material |
Key System |
Best For |
| Standard Metallic |
38–40mm |
Hardened Steel |
Any |
General mechanical LOTO |
| Standard Di-Electric |
38–40mm |
Non-Conductive Polymer |
Any |
Standard electrical LOTO |
| Long Metallic |
76–80mm |
Hardened Steel |
Any |
Deep mechanical LOTO |
| Long Di-Electric |
76–80mm |
Non-Conductive Polymer |
Alike Key |
Deep electrical group LOTO |
🔑 COMPLETE KEY SYSTEM COMPARISON
| Feature |
Alike Key (AK) |
Different Key (DK) |
Master Key (MK) |
| Individual Lock Key |
Same for all locks |
Unique per lock |
Unique per lock |
| Master Override |
❌ |
❌ |
✅ |
| Key Sharing |
✅ All team members |
Never |
Supervisor only |
| Security Level |
Moderate |
Maximum |
High |
| Best For |
Group/team LOTO |
Individual LOTO |
Supervised LOTO |
⚡ LONG DI-ELECTRIC + ALIKE KEY — IDEAL USE SCENARIOS
| Situation |
Why This SKU Works Best |
| Team working same electrical isolation point |
Alike Key = one key for whole group |
| Deep-set or oversized electrical lockout point |
Long shackle clears the physical gap |
| Shift-based electrical maintenance teams |
All members carry identical key |
| Live panel near conductive surfaces |
Di-electric shackle eliminates shock risk |
| Group LOTO on thick insulated hasps |
Long non-conductive shackle fits perfectly |
| Colour-coded team LOTO kits |
8 colour options for team identification |
📦 APPLICATIONS
- Group lockout on deep-set high-voltage electrical panels
- Thick insulated cable & busbar isolation — team procedures
- Oversized switchgear & transformer hasp group lockout
- MCC (Motor Control Centre) multi-worker isolation
- Substation & power line maintenance by crews
- Chemical & petrochemical plant group LOTO in electrical zones
- Shift-based teams requiring shared key access at extended lockout points
- Any application needing long reach + electrical insulation + team key sharing
This OSHA Safety Lockout/Tagout (LOTO) Padlock delivers a powerful three-way advantage — an Extended Long Di-Electric (Non-Conductive) Shackle (76–80mm) combined with an Alike Key (AK) System where all padlocks in the set are opened by the same key. This configuration is specifically engineered for group lockout teams working in electrical hazard environments where standard-length locks cannot physically reach the lockout point.
The long non-conductive polymer shackle ensures complete electrical insulation — eliminating arc flash and conductivity risks near live circuits — while the Alike Key system simplifies key management for teams sharing the same lockout procedure. Every member of the group carries the same key, making shift handovers, group LOTO procedures and multi-worker electrical isolations seamless and efficient.
Fully compliant with OSHA CFR 29 Part 1910.147 for the Control of Hazardous Energy.
🔧 TECHNICAL SPECIFICATIONS
| Parameter |
Details |
| Body Material |
Glass Fiber Reinforced Nylon / High-Impact ABS Composite |
| Shackle Material |
Di-Electric Nylon / Non-Conductive Polymer |
| Shackle Type |
Long Di-Electric Shackle |
| Shackle Height |
76 mm – 80 mm |
| Body Width |
40 mm |
| Body Size |
Approx. 45mm (H) × 40mm (W) × 20mm (D) |
| Shackle Diameter |
6 mm – 6.5 mm |
| Electrical Insulation |
Fully Non-Conductive Long Shackle |
| Voltage Rating |
Up to 230V / 440V AC (typical di-electric rating) |
| Key System |
Alike Key (AK) – All locks in the set opened by the same key |
| Key Retaining |
Yes – Key removable only when padlock is in locked position |
| Lock Cylinder |
Copper alloy – spark-free, anti-friction design |
| No. of Keys Included |
2 alike keys per lock |
| Operating Temperature |
0°F to 250°F / -20°C to 120°C |
| Resistance |
Waterproof, Corrosion Resistant, UV Resistant, Chemical Resistant, Non-Silicon |
| Shackle Clearance |
76–80mm — fits deep electrical panels, thick insulated hasps & oversized lockout devices |
| Color Options |
Red, Blue, Yellow, Green, Orange, White, Purple, Black |
| Compliance Standard |
OSHA CFR 29 Part 1910.147 (LOTO) |
✅ KEY FEATURES
- ✔ Complies with OSHA LOTO Standard (CFR 1910.147)
- ✔ Extended Long Di-Electric Shackle (76–80mm) — reaches deep & oversized electrical lockout points
- ✔ Fully Non-Conductive Shackle — zero arc flash or shock risk
- ✔ Alike Key system — one key for entire team, simplified group management
- ✔ Ideal for shift-based teams sharing same lockout procedures
- ✔ Key retaining feature — cannot be left accidentally unlocked
- ✔ Fully non-metallic shackle — safe near live panels, cables & switchgear
- ✔ Anti-spark, anti-corrosion, UV & chemical resistant construction
- ✔ Color-coded options for team & department identification
- ✔ Laser-engraved serial/ID numbers available for program tracking
📏 SHACKLE CONFIGURATION COMPARISON
| Shackle Type |
Height |
Material |
Key System |
Best For |
| Standard Metallic |
38–40mm |
Hardened Steel |
Any |
General mechanical LOTO |
| Standard Di-Electric |
38–40mm |
Non-Conductive Polymer |
Any |
Standard electrical LOTO |
| Long Metallic |
76–80mm |
Hardened Steel |
Any |
Deep mechanical LOTO |
| Long Di-Electric |
76–80mm |
Non-Conductive Polymer |
Alike Key |
Deep electrical group LOTO |
🔑 COMPLETE KEY SYSTEM COMPARISON
| Feature |
Alike Key (AK) |
Different Key (DK) |
Master Key (MK) |
| Individual Lock Key |
Same for all locks |
Unique per lock |
Unique per lock |
| Master Override |
❌ |
❌ |
✅ |
| Key Sharing |
✅ All team members |
Never |
Supervisor only |
| Security Level |
Moderate |
Maximum |
High |
| Best For |
Group/team LOTO |
Individual LOTO |
Supervised LOTO |
⚡ LONG DI-ELECTRIC + ALIKE KEY — IDEAL USE SCENARIOS
| Situation |
Why This SKU Works Best |
| Team working same electrical isolation point |
Alike Key = one key for whole group |
| Deep-set or oversized electrical lockout point |
Long shackle clears the physical gap |
| Shift-based electrical maintenance teams |
All members carry identical key |
| Live panel near conductive surfaces |
Di-electric shackle eliminates shock risk |
| Group LOTO on thick insulated hasps |
Long non-conductive shackle fits perfectly |
| Colour-coded team LOTO kits |
8 colour options for team identification |
📦 APPLICATIONS
- Group lockout on deep-set high-voltage electrical panels
- Thick insulated cable & busbar isolation — team procedures
- Oversized switchgear & transformer hasp group lockout
- MCC (Motor Control Centre) multi-worker isolation
- Substation & power line maintenance by crews
- Chemical & petrochemical plant group LOTO in electrical zones
- Shift-based teams requiring shared key access at extended lockout points
- Any application needing long reach + electrical insulation + team key sharing
