This OSHA Safety Lockout/Tagout (LOTO) Padlock is the premium combination of a Di-Electric (Non-Conductive) Shackle with a Master Key (MK) System — delivering both maximum electrical safety and hierarchical key control in one device. Each padlock carries its own unique individual key, while a single Master Key held by the supervisor or safety officer can override and open all locks in the set.
The fully non-conductive polymer shackle ensures zero electrical conductivity, making this padlock the highest-specification choice for electrical maintenance environments where both strict individual lock ownership and emergency supervisory override are mandatory requirements.
Fully compliant with OSHA CFR 29 Part 1910.147 for the Control of Hazardous Energy.
🔧 TECHNICAL SPECIFICATIONS
| Parameter |
Details |
| Body Material |
Glass Fiber Reinforced Nylon / High-Impact ABS Composite |
| Shackle Material |
Di-Electric Nylon / Non-Conductive Polymer |
| Shackle Height |
38 mm |
| Body Width |
40 mm |
| Body Size |
Approx. 45mm (H) × 40mm (W) × 20mm (D) |
| Shackle Diameter |
6 mm – 6.5 mm |
| Electrical Insulation |
Fully Non-Conductive Shackle |
| Voltage Rating |
Up to 230V / 440V AC (typical di-electric rating) |
| Key System |
Master Key (MK) – Each lock has unique key + 1 Master Key opens all |
| Key Retaining |
Yes – Key removable only when padlock is in locked position |
| Lock Cylinder |
Copper alloy – spark-free, anti-friction design |
| No. of Keys Included |
2 unique individual keys per lock + 1 Master Key (per set) |
| Operating Temperature |
0°F to 250°F / -20°C to 120°C |
| Resistance |
Waterproof, Corrosion Resistant, UV Resistant, Non-Silicon |
| Color Options |
Red, Blue, Yellow, Green, Orange, White, Purple, Black |
| Compliance Standard |
OSHA CFR 29 Part 1910.147 (LOTO) |
| Management Levels |
2-Level Hierarchy – Individual Key + Master Key |
✅ KEY FEATURES
- ✔ Complies with OSHA LOTO Standard (CFR 1910.147)
- ✔ Di-Electric Non-Conductive Shackle — eliminates shock & arc flash risk
- ✔ Master Key system — supervisor/safety officer emergency override
- ✔ Each worker retains own unique key — individual lock ownership intact
- ✔ Key retaining feature — cannot be left accidentally unlocked
- ✔ Fully non-metallic shackle — safe near live panels, switchgear & HV lines
- ✔ Anti-spark, anti-corrosion, chemical-resistant construction
- ✔ Laser-engraved serial/ID numbers for personnel tracking (optional)
- ✔ Suitable for wet, chemical, and high-voltage hazardous environments
🔑 COMPLETE KEY SYSTEM COMPARISON
| Feature |
Alike Key (AK) |
Different Key (DK) |
Master Key (MK) |
| Individual Lock Key |
Same for all |
Unique per lock |
Unique per lock |
| Master Override |
❌ |
❌ |
✅ Yes |
| Emergency Access |
❌ |
❌ |
✅ Supervisor only |
| Key Sharing |
All users |
Never |
Never (except MK) |
| Security Level |
Moderate |
Maximum |
High + Controlled |
| Best For |
Group LOTO |
Strict individual |
Supervised team LOTO |
⚡ WHY DI-ELECTRIC + MASTER KEY IS THE PREMIUM CHOICE
| Scenario |
Standard Metallic + MK |
Di-Electric + Master Key |
| Electrical Panel Lockout |
⚠️ Conductivity Risk |
✅ Fully Safe |
| Supervisor Override |
✅ |
✅ |
| Arc Flash Protection |
❌ |
✅ Yes |
| Individual Accountability |
✅ |
✅ |
| Chemical/Wet Environments |
Moderate |
✅ Excellent |
| High Voltage Applications |
Not Recommended |
✅ Recommended |
📦 APPLICATIONS
- High-voltage electrical panel & switchgear lockout
- Transformer & substation maintenance with supervisory control
- MCC (Motor Control Centre) isolation programs
- Large electrical maintenance teams with safety hierarchy
- Oil, gas & petrochemical plant LOTO with supervisor oversight
- Facilities requiring emergency override access in electrical zones
- Multi-shift operations where safety managers need master access
This OSHA Safety Lockout/Tagout (LOTO) Padlock is the premium combination of a Di-Electric (Non-Conductive) Shackle with a Master Key (MK) System — delivering both maximum electrical safety and hierarchical key control in one device. Each padlock carries its own unique individual key, while a single Master Key held by the supervisor or safety officer can override and open all locks in the set.
The fully non-conductive polymer shackle ensures zero electrical conductivity, making this padlock the highest-specification choice for electrical maintenance environments where both strict individual lock ownership and emergency supervisory override are mandatory requirements.
Fully compliant with OSHA CFR 29 Part 1910.147 for the Control of Hazardous Energy.
🔧 TECHNICAL SPECIFICATIONS
| Parameter |
Details |
| Body Material |
Glass Fiber Reinforced Nylon / High-Impact ABS Composite |
| Shackle Material |
Di-Electric Nylon / Non-Conductive Polymer |
| Shackle Height |
38 mm |
| Body Width |
40 mm |
| Body Size |
Approx. 45mm (H) × 40mm (W) × 20mm (D) |
| Shackle Diameter |
6 mm – 6.5 mm |
| Electrical Insulation |
Fully Non-Conductive Shackle |
| Voltage Rating |
Up to 230V / 440V AC (typical di-electric rating) |
| Key System |
Master Key (MK) – Each lock has unique key + 1 Master Key opens all |
| Key Retaining |
Yes – Key removable only when padlock is in locked position |
| Lock Cylinder |
Copper alloy – spark-free, anti-friction design |
| No. of Keys Included |
2 unique individual keys per lock + 1 Master Key (per set) |
| Operating Temperature |
0°F to 250°F / -20°C to 120°C |
| Resistance |
Waterproof, Corrosion Resistant, UV Resistant, Non-Silicon |
| Color Options |
Red, Blue, Yellow, Green, Orange, White, Purple, Black |
| Compliance Standard |
OSHA CFR 29 Part 1910.147 (LOTO) |
| Management Levels |
2-Level Hierarchy – Individual Key + Master Key |
✅ KEY FEATURES
- ✔ Complies with OSHA LOTO Standard (CFR 1910.147)
- ✔ Di-Electric Non-Conductive Shackle — eliminates shock & arc flash risk
- ✔ Master Key system — supervisor/safety officer emergency override
- ✔ Each worker retains own unique key — individual lock ownership intact
- ✔ Key retaining feature — cannot be left accidentally unlocked
- ✔ Fully non-metallic shackle — safe near live panels, switchgear & HV lines
- ✔ Anti-spark, anti-corrosion, chemical-resistant construction
- ✔ Laser-engraved serial/ID numbers for personnel tracking (optional)
- ✔ Suitable for wet, chemical, and high-voltage hazardous environments
🔑 COMPLETE KEY SYSTEM COMPARISON
| Feature |
Alike Key (AK) |
Different Key (DK) |
Master Key (MK) |
| Individual Lock Key |
Same for all |
Unique per lock |
Unique per lock |
| Master Override |
❌ |
❌ |
✅ Yes |
| Emergency Access |
❌ |
❌ |
✅ Supervisor only |
| Key Sharing |
All users |
Never |
Never (except MK) |
| Security Level |
Moderate |
Maximum |
High + Controlled |
| Best For |
Group LOTO |
Strict individual |
Supervised team LOTO |
⚡ WHY DI-ELECTRIC + MASTER KEY IS THE PREMIUM CHOICE
| Scenario |
Standard Metallic + MK |
Di-Electric + Master Key |
| Electrical Panel Lockout |
⚠️ Conductivity Risk |
✅ Fully Safe |
| Supervisor Override |
✅ |
✅ |
| Arc Flash Protection |
❌ |
✅ Yes |
| Individual Accountability |
✅ |
✅ |
| Chemical/Wet Environments |
Moderate |
✅ Excellent |
| High Voltage Applications |
Not Recommended |
✅ Recommended |
📦 APPLICATIONS
- High-voltage electrical panel & switchgear lockout
- Transformer & substation maintenance with supervisory control
- MCC (Motor Control Centre) isolation programs
- Large electrical maintenance teams with safety hierarchy
- Oil, gas & petrochemical plant LOTO with supervisor oversight
- Facilities requiring emergency override access in electrical zones
- Multi-shift operations where safety managers need master access