This OSHA Safety Lockout/Tagout (LOTO) Padlock combines an Extended Long Metallic Shackle (76–80mm) with an Alike Key (AK) System — where all padlocks in the set are opened by the same key. This powerful combination is purpose-built for group lockout programs at locations where standard shackle lengths cannot reach — such as thick valve handles, large hasps, oversized circuit breakers, chains, and deep-set lockout points.
The Alike Key system simplifies key management for teams working the same shift or procedure, while the extended long shackle ensures the lock physically fits even the most challenging lockout hardware. Ideal for facilities that prioritize operational efficiency alongside OSHA compliance.
Fully compliant with OSHA CFR 29 Part 1910.147 for the Control of Hazardous Energy.
🔧 TECHNICAL SPECIFICATIONS
| Parameter |
Details |
| Body Material |
Glass Fiber Reinforced Nylon / High-Impact ABS Composite |
| Shackle Material |
Zinc-Plated / Carbide Hardened Steel |
| Shackle Type |
Long Metallic Shackle |
| Shackle Height |
76 mm – 80 mm |
| Body Width |
40 mm |
| Body Size |
Approx. 45mm (H) × 40mm (W) × 20mm (D) |
| Shackle Diameter |
6 mm – 6.5 mm |
| Key System |
Alike Key (AK) – All locks in the set opened by the same key |
| Key Retaining |
Yes – Key removable only when padlock is in locked position |
| Lock Cylinder |
Copper alloy – spark-free, anti-friction design |
| No. of Keys Included |
2 alike keys per lock |
| Operating Temperature |
0°F to 250°F / -20°C to 120°C |
| Resistance |
Waterproof, Corrosion Resistant, UV Resistant, Non-Silicon |
| Shackle Clearance |
76–80mm — fits thick hasps, chains, valve stems & oversized lockout devices |
| Color Options |
Red, Blue, Yellow, Green, Orange, White, Purple, Black |
| Compliance Standard |
OSHA CFR 29 Part 1910.147 (LOTO) |
✅ KEY FEATURES
- ✔ Complies with OSHA LOTO Standard (CFR 1910.147)
- ✔ Extended Long Shackle (76–80mm) — reaches deep or oversized lockout points
- ✔ Alike Key system — one key opens all locks, simplified team key management
- ✔ Hardened steel shackle — superior cut, pull & pry resistance
- ✔ Key retaining feature — cannot be left accidentally unlocked
- ✔ Fits group lockout hasps, thick chains, large valve handles & oversized hardware
- ✔ Anti-rust, anti-corrosion zinc-plated shackle coating
- ✔ Non-conductive, lightweight body
- ✔ Color-coded options for department/team differentiation
- ✔ Laser-engraved serial/ID numbers available for personnel tracking
📏 SHACKLE SIZE COMPARISON
| Shackle Type |
Shackle Height |
Best Used For |
| Standard Shackle |
38–40 mm |
Standard panels, regular hasps, lockout devices |
| Long Shackle |
76–80 mm |
Thick valves, chains, deep lockout points, oversized hasps |
| Extra Long Shackle |
100mm+ |
Heavy industrial chains, large gate locks |
🔑 KEY SYSTEM COMPARISON
| Feature |
Alike Key (AK) |
Different Key (DK) |
Master Key (MK) |
| Individual Lock Key |
Same for all locks |
Unique per lock |
Unique per lock |
| Master Override |
❌ |
❌ |
✅ |
| Key Sharing |
✅ All team members |
Never |
Supervisor only |
| Security Level |
Moderate |
Maximum |
High |
| Best For |
Team/group LOTO |
Individual LOTO |
Supervised LOTO |
🔒 LONG SHACKLE + ALIKE KEY — IDEAL USE SCENARIOS
| Situation |
Why This SKU Works Best |
| Multiple workers locking same hasp |
Alike Key = one key for whole team |
| Deep-set or oversized lockout point |
Long shackle clears the gap |
| Shift-based team LOTO programs |
All shift members carry same key |
| Large valve or chain isolation |
Long shackle fits where standard won't |
| Colour-coded department LOTO kits |
Available in 8 colours for team ID |
📦 APPLICATIONS
- Group lockout on thick valve stems & large gate valves
- Oversized circuit breaker & switchgear isolation
- Chain & cable lockout on heavy industrial machinery
- Multi-lock group hasp lockout with team key access
- Pipeline isolation in oil, gas & petrochemical facilities
- Construction and heavy equipment lockout
- Conveyor, press & crane maintenance LOTO
- Any deep or oversized lockout point requiring extended shackle + team key access
This OSHA Safety Lockout/Tagout (LOTO) Padlock combines an Extended Long Metallic Shackle (76–80mm) with an Alike Key (AK) System — where all padlocks in the set are opened by the same key. This powerful combination is purpose-built for group lockout programs at locations where standard shackle lengths cannot reach — such as thick valve handles, large hasps, oversized circuit breakers, chains, and deep-set lockout points.
The Alike Key system simplifies key management for teams working the same shift or procedure, while the extended long shackle ensures the lock physically fits even the most challenging lockout hardware. Ideal for facilities that prioritize operational efficiency alongside OSHA compliance.
Fully compliant with OSHA CFR 29 Part 1910.147 for the Control of Hazardous Energy.
🔧 TECHNICAL SPECIFICATIONS
| Parameter |
Details |
| Body Material |
Glass Fiber Reinforced Nylon / High-Impact ABS Composite |
| Shackle Material |
Zinc-Plated / Carbide Hardened Steel |
| Shackle Type |
Long Metallic Shackle |
| Shackle Height |
76 mm – 80 mm |
| Body Width |
40 mm |
| Body Size |
Approx. 45mm (H) × 40mm (W) × 20mm (D) |
| Shackle Diameter |
6 mm – 6.5 mm |
| Key System |
Alike Key (AK) – All locks in the set opened by the same key |
| Key Retaining |
Yes – Key removable only when padlock is in locked position |
| Lock Cylinder |
Copper alloy – spark-free, anti-friction design |
| No. of Keys Included |
2 alike keys per lock |
| Operating Temperature |
0°F to 250°F / -20°C to 120°C |
| Resistance |
Waterproof, Corrosion Resistant, UV Resistant, Non-Silicon |
| Shackle Clearance |
76–80mm — fits thick hasps, chains, valve stems & oversized lockout devices |
| Color Options |
Red, Blue, Yellow, Green, Orange, White, Purple, Black |
| Compliance Standard |
OSHA CFR 29 Part 1910.147 (LOTO) |
✅ KEY FEATURES
- ✔ Complies with OSHA LOTO Standard (CFR 1910.147)
- ✔ Extended Long Shackle (76–80mm) — reaches deep or oversized lockout points
- ✔ Alike Key system — one key opens all locks, simplified team key management
- ✔ Hardened steel shackle — superior cut, pull & pry resistance
- ✔ Key retaining feature — cannot be left accidentally unlocked
- ✔ Fits group lockout hasps, thick chains, large valve handles & oversized hardware
- ✔ Anti-rust, anti-corrosion zinc-plated shackle coating
- ✔ Non-conductive, lightweight body
- ✔ Color-coded options for department/team differentiation
- ✔ Laser-engraved serial/ID numbers available for personnel tracking
📏 SHACKLE SIZE COMPARISON
| Shackle Type |
Shackle Height |
Best Used For |
| Standard Shackle |
38–40 mm |
Standard panels, regular hasps, lockout devices |
| Long Shackle |
76–80 mm |
Thick valves, chains, deep lockout points, oversized hasps |
| Extra Long Shackle |
100mm+ |
Heavy industrial chains, large gate locks |
🔑 KEY SYSTEM COMPARISON
| Feature |
Alike Key (AK) |
Different Key (DK) |
Master Key (MK) |
| Individual Lock Key |
Same for all locks |
Unique per lock |
Unique per lock |
| Master Override |
❌ |
❌ |
✅ |
| Key Sharing |
✅ All team members |
Never |
Supervisor only |
| Security Level |
Moderate |
Maximum |
High |
| Best For |
Team/group LOTO |
Individual LOTO |
Supervised LOTO |
🔒 LONG SHACKLE + ALIKE KEY — IDEAL USE SCENARIOS
| Situation |
Why This SKU Works Best |
| Multiple workers locking same hasp |
Alike Key = one key for whole team |
| Deep-set or oversized lockout point |
Long shackle clears the gap |
| Shift-based team LOTO programs |
All shift members carry same key |
| Large valve or chain isolation |
Long shackle fits where standard won't |
| Colour-coded department LOTO kits |
Available in 8 colours for team ID |
📦 APPLICATIONS
- Group lockout on thick valve stems & large gate valves
- Oversized circuit breaker & switchgear isolation
- Chain & cable lockout on heavy industrial machinery
- Multi-lock group hasp lockout with team key access
- Pipeline isolation in oil, gas & petrochemical facilities
- Construction and heavy equipment lockout
- Conveyor, press & crane maintenance LOTO
- Any deep or oversized lockout point requiring extended shackle + team key access
